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Case Study – Custom Software for IT Asset Management and Industrial Audits

Reengineering – Software per Audit e Industria

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Pirelli digitalizzazione gestione IT innovazione software personalizzato industria 4.0

The Client

Digitalization and IT Innovation


A global manufacturer renowned for high-performance tires—with over a century of history and presence in 160+ countries—ranks among Italy’s most technologically advanced industrial players.
As part of an Industry 4.0 roadmap, the company modernized its IT infrastructure and internal auditing systems, opting for a tailor-made management solution aligned with operational needs.

Industrial IT and OT asset tracking and control at Pirelli manufacturing plant

The Challenge

Traceability and Control at Industrial Scale

In highly automated plants, administering IT and OT assets demands precision, speed, and scalability.
Prior to the program, inventory and audit activities relied on non-centralized, partly manual tools, harming timeliness and data consistency.
The company urgently needed an integrated platform to digitalize processes, strengthen asset traceability, shorten audit planning cycles, and ensure full regulatory compliance.

Soluzioni digitali per l'inventario IT e la gestione audit interno di Pirelli sviluppate da Reengineering
The Solution

Digitalizing IT Inventory and Internal Audits

Two fully customized platforms were designed to interoperate with each other and the existing enterprise systems:

  • ✔ IT/OT Inventory for asset mapping and administration, with dynamic dashboards, automated notifications, approval workflows, and enterprise policy management.
  • ✔ Audit Management for scheduling, executing, and archiving internal audits, with role assignment, automated evidence capture, and compliance control.

Technology stack

  • ✔ .NET 6, Angular, ASP.NET MVC
  • ✔ Identity Server for access control and role management
  • ✔ CI/CD on Azure DevOps
  • ✔ Microservices architecture for scalability and modularity

Outcomes

Industrial Process Digitalization and Data Integration

The initiative delivered measurable results and markedly higher efficiency: complete digitalization of audit workflows in under two months; a 50% reduction in time to plan and execute inspections thanks to intelligent automation;real-time dashboards enabling rapid interventions on technical issues; and proactive alerting that improved anomaly detection across maintenance and quality-control stages.

Integrazione sistemi IT e smart factory per migliorare performance e automazione in Pirelli

Benefits for the Client

Performance and Automation

✔ Centralized, global oversight of technical operations;
✔ Higher efficiency with fewer operational errors;
✔ Better cross-team communication and collaboration;
✔ Full compliance with audit and security requirements;
✔ A robust, scalable foundation ready for future digital evolution.